Shree Cement, one of India’s largest cement producers, inaugurated its new integrated plant at Dachepalli village, Guntur, Andhra Pradesh, six months ahead of schedule on April 2, 2024. The new plant has a cement production capacity of 3 million tonnes per annum (mtpa). The new plant will propel Shree Cement’s manufacturing capacity to 56.4 mtpa, further solidifying its position as a key player in the cement industry.
Built at an investment of Rs 25 billion, the Guntur plant will be Shree Cement’s sixth integrated production facility in the country and second in the southern region after Kodla in Karnataka. Located strategically to cater to the growing markets of Telangana and Andhra Pradesh, the plant will contribute to the economic development of the region. The new unit is expected to generate approximately 700 direct jobs and 1,300 indirect jobs.
The newly inaugurated plant places a significant emphasis on environmental sustainability. This state-of-the-art facility is designed to utilise 30 per cent alternative fuels and raw materials (AFR), such as municipal waste and biomass. It will set a standard for the industry in India, with the highest AFR usage in the sector. A stand-out feature of the plant is the innovative placement of the limestone crusher 40 feet below ground level, within the mining pit. This design choice effectively reduces diesel usage, showcasing the plant’s commitment to eco-friendly operations. Furthermore, approximately 75 per cent of the total power requirement is met through a 12 MW in-house waste heat recovery plant and a 21.5 MW solar power plant. This substantial reliance on renewable energy sources demonstrates the plant’s commitment to sustainable practices.
The plant operates as a zero-wastage facility and is entirely water positive. It returns more water, primarily rainwater, into the mining pit than it consumes within the plant. Additionally, the adoption of air-cooled screw compressors and air dryers, instead of water-cooled types, further reduces process water consumption, underscoring the plant’s commitment to responsible resource management.
Shree Cement has cement manufacturing facilities across India and the UAE. The commissioning of the Guntur unit marks a significant milestone in the company’s journey towards achieving its production target of 80 mtpa capacity by 2028. By then, 13 more plants will be operational, five of which are scheduled to be commissioned in FY25. It is known for its industry-leading green credentials, cutting-edge innovative practices, best operational efficiency and cost leadership. With sustainability as the cornerstone of its growth strategy, the company strives to deliver the most environmentally friendly building solutions to its customers.